Project ShowCases

09.11.2016

A new powdercoating line for TMP Coatings BV (NL)

Trading under the name of TMP Coatings BV, TMP Metaalbedrijven from Waalwijk started with a powder coating line for metal parts. Railtechniek van Herwijnen B.V. deliverd and installed the complete new line. The main objective for TMP was optimisation of the logistic flows together with flexible options. 

Germany

TELEFLEX® D8 Power and Free Conveyor for GvG Coatings (G) compatible with existing system

End of May we installed a TELEFLEX® D8 Power and Free Conveyor for GVG Coatings (D) as an extension of the existing system. It was very important that both systems would be compatible with each other. Therefor we customized the Power and Free Conveyor to the existing monorails. To make sure the control of the complete conveyor installation can be done with one PLC program, we installed a complete new switch box with a PLC extension module. The module communicates with the existing PLC program th ...

A TELEFLEX® T4 Power & Free System for Atik Metal (TR)

For over 60 years Atik Metal provides high quality gray and ductile iron parts. They use modern equipment with the latest technology. In June 2016 we installed a TELEFLEX® T4 Power & Free System and a Monorail 240.000 for Atik with a total length of nearly 550 meters, supplied with 326 pusher dogs and 60 load bars.
Netherlands

The advantages of overhead conveyors for woodworking assembly

As a modern woodworking factory firm De Mors decided to optimize and accelerate various woodworking activities. Until recently De Mors used their overhead monorail conveyor mainly for coating processes. In order to improve productivity on the complete assembly line including packaging and preparations for dispatch, the new system carries products through the various steps of the finishing process. It increases efficiency and flexibility and frees up valuable floor space.

Kreuznacher Zentralwäscherei GmbH

For Kreuznacher Zentralwäscherei GmbH in Bad Kreuznach (DE), TFX Railtechnik installed a Teleflex T1 power and free conveyor. The conveyor has a length of 95 meters and equipped with pusher dogs, stop stations and vertical bends to compensate the height difference of 7 meters. The system is equipped with 35 pieces of load bars to transport laundry rolcontainers.

Top Centre Laundry in East Devonport (AUS)

Dunnewolt B.V. has been awarded again with a new major contract to supply and install a new D2 and D3 Dunnewolt monorail system at Top Centre Laundry in East Devonport (AUS). The order contains the delivery of 14 Dunnewolt stainless steel sorting bins with sorting belts, a new D2 system and a new D3 system and the complete installation of above.

 

Start assembly July 2016

30.11.2015

Hotelier Linen Services in Miami (USA)

Dunnewolt is currently installing 2 original Dunnewolt monorail system at Hotelier Linen Services Miami for Senso Technics B.V. The Dunnewolt D2-OC system is used at the soil side of the laundry. The delivery contains sorting- and weighing stations for 20 positions, several pneumatic and electric hoists, feeding and storage lines, switches, bends, open/close units etc.. The D2 monorail system is equipped with 200 bag containers each containing a load of 100lbs. On the clean side a Dunnewolt D ...

11.11.2015

Servuz (D)

The Teleflex conveyors are not only used in industrial environments but also in Restaurants, Bars and Pubs. In this case TFX Railtechnik delivered by Brauhaus Connection GmbH (D) a Teleflex K8 conveyor at Servuz. The small designed K8 conveyor transports at maximum 130 pieces beer mugs on customer designed hangers over a length of 52 meters.  

30.09.2015

Mecklenburger Bauelemente GmbH

For Mecklenburger Bauelemente in Cramenshagen, TFX Railtechnik installed a K8-2 power and free conveyor. The conveyor has a length of 280 meters and is mounted with redesigned pusherdogs. The systems is equipped with 130 pieces of load bars, where every loadbar has his own unique barcode. Barcodes are used with the conveyors intelligent control system to provide information to the customers ERP system. Specific data from the barcode, and the product on the load bar, can then be exchanged and ...

25.06.2015

Mecasem (F)

Railtechnique France installed at Mecasem in Oswald (F) a monorail oven cassette system.

For more than 30 years, the family-owned  MECASEM group (115 employees) has been based on a strong dynamic of expansion, a sharp technical know-how and a quality management system rooted in its corporate culture to establish as a leading industrial testing and measuring laboratory.

10.06.2015

Reckers GmbH

With innovative solutions, a high level of flexibility, and exceptional quality; HERMANN RECKERS GmbH & Co KG has made a name for itself as a reliable full-service supplier. They offer comprehensive, specialized knowledge to there customers, whether for serial production, the smallest demands, or complex assembly groups.

To comply to that innovation and quick response  they invested in a state of the art Teleflex ® T4 Power and Free transport conveyor with a total length of 140 ...

27.05.2015

Djebel part of Kyasif EOOD (BUL)

For Djebel-96 Ltd., part of the Kyashif EOOD group in Bulgaria, Railtechniek is currently installing a Teleflex ® T1 Power and Free Conveyor. Djebel-96 is a well-known manufacturer of customized hydraulic cylinders with 240 employees and deliveries all over the world.


The installation had a lengths of 222 meters and is equipped with a Teleflex ® D8 conveyor for automatic transport of the 110 load bars trough the pre-treatment tunnel and dryer.  Also 2 rotating units for the painti ...

22.04.2015

Maascoating (NL)

At Maas Coating, Railtechniek van Herwijnen extended a Teleflex® T4 Power & Free system. The first system was installed in 2007 but due to the modular concept it is easy to extend without much difficulties. Over the past 8 years several components as chain, track, bends, switches and trolleys have been used as well of some customer designed components which are all manufactured in Tiel, the Netherlands.  

22.04.2015

Feneko (B)

At Feneko (B) Railtechniek van Herwijnen installed a completely new K8-2 Power and Free system for powder coating aluminum profiles.

Germany

Durlum GmbH (D)

TFX Railtechnik GmbH extended the existing K8-2 Power and Free conveyor at Durlum GmbH in Schopfheim (DE). With delivering 344 mtr high temperature conveyor chain, 430 pcs redesigned pusher dogs, pneumatic controlled switches, new stopstations and several other mechanic parts almost a new Power and Free conveyor was installed.

25.03.2015

Ternois Fermetures (FR)

Railtechnique France installed a 650 meters monorail system at Ternois Fermentures.  

The system contains 30 load bars which can contain products of 250kg with dimensions up to 7 mtr long and a height of 1.5 mtr. Also the system contains two push frames which can contain several load bars for loading and unloading the oven.  The 2 Teleflex ® chain conveyors with pusher dogs are installed for automatic transport for example the bypass for the second layer of paint.

Ternois Fermentu ...

25.03.2015

A.S.F. (FR)

Railtechnique France designed and delivered a monorail system at A.S.F. (FR).

Railtechnique designed a simple but effective handdriven monorail system for powder coating products with a weight up to 8000 kg's. The customer designed loadbars can connect to each other, with a simple but effective connecting system. When the loadbars are connected, the total length will be 14 meters and the total transport weight is then 8000kg. Due to the special design of the trolleys the friction is red ...

19.03.2015

Vie & Veranda

Railtechnique France SARL designed en delivered  an extension to the existing monorail system at Vie & Veranda in Feyzin (FR).

The design made by Railtechnique offers optimal routing of the to be transported products and is fully compatible with the existing monorail system. The extension contains delivering and installing 90 meters of track, bends, switches, a double lift section for loading and unloading the products and a push frame.  For transfer of the trolleys a 60 meters long ...

18.03.2015

Timmerfabriek Hardeman B.V. - Lunteren (NL)

At Timmerfabriek Hardeman B.V. in the Netherlands, Railtechniek installed a monorail bridge crane. The bridge crane is a customer designed low headroom execution.  To optimize the lifting height 2 pieces GIS GPM250 electric chain hoist were built in a double bridge crane with a unique moveable  suspension framework. With the use of an enclosed conductor system the electrical cables are reduced to an minimum.  

 

04.03.2015 to 04.03.2016

The Garden Trellis Co Ltd.

Stewart Gill Conveyors Ltd. delivered a monorail system at The Garden Trellis Co Ltd.

The Garden Trellis CO. is a company with over 20 years’ experience in the widest range of garden designs and based in Clacton-on-Sea. 

04.03.2015

Sprick Cycle GmbH

TFX Railtechnik GmbH delivered and installed a new overhead conveyor at Sprick Cycle GmbH in Poland.

After successfully delivered a Teleflex D8 ® overhead chain conveyor in 2013 with a total length of 900 meters, TFX Railtechnik was chosen by Sprick Cycle to deliver again a Teleflex conveyor.

The new conveyor has a length of approx. 530 meters with a pitch of 300mm. The conveyor is powered by 3 worm drive units which guaranteed a smooth and quiet running operation. The special des ...

29.01.2015 Germany

Georg Fischer

Railtechniek van Herwijnen installed a Teleflex® T4 power and free conveyor with an total lenght of 1200 meters, for transporting iron casted products. The system is designed that the cooling down of the product is in the transport process. In the building are several levels, with an height difference of 14 meters. To overcome these height differences between the levels, Railtechniek designed 4 special lift sections which interact with the conveyor. Our automation department manufactured and ...

07.04.2014 to 25.07.2014 Netherlands

Koninklijke Auping BV

Railtechniek installed a completely new power and free at Koninklijke Auping B.V.. Due to the high standards and reliability we have chosen for the Teleflex T1 ®.  The total length of the system is 850 meters divided in a normal and a high temperature section. The main conveyor has a maximum speed of 10 m/min while several transfer systems with lower speeds running through the pretreatment, curing ovens and powder cabins. A customer designed loadbar fitted with a rotation unit provides maximu ...

03.02.2014 to 17.02.2014 Netherlands

Brink Climate Systems - Staphorst

Recently, Railtechniek van Herwijnen installed a chain conveyor with a company which specializes in building climate systems.

Here we choose for the Stewart Gill conveyor type STS 550M. Characteristics of this type are the closed track construction and very wear resistant chain with hardened steel ball bearings and every 8 inch a load link.

01.11.2013 to 01.01.2014 Netherlands

Koninklijke Gazelle NV

Railtechniek van Herwijnen recently designed and manufactured an entire new Inverted Power and Free Overhead conveyor for one of the largest Dutch bicycle manufactures. The inverted Teleflex® F1 Power and Free System has a length of 450 meters and is used for powder coating bicycle frames. In consultation with the client, there is a lay-out design which is optimized with our expertise to realize the best out-put of products throughout the use of workstations etc. The system is equipped with 2 ...

Ronal Wheels

Completion of the new production line for Ronal Wheel’s in the Czech Republic.

Railtechniek van Herwijnen BV in construction with their German group company TFX-Railtechnik GmbH delivered a purpose designed D8 chain conveyor system for the transport of Aluminium wheels in their paint finishing line. Every day 13.000 wheels are painted. Railtechniek installed 6 Teleflex D8 chain conveyors with a total chain length of 1.200 mtr as overhead and floor design. All conveyors are fully robot s ...

22.05.2014 to 31.05.2014 Netherlands

Van Gulik Coatings BV

Van Gulik Coating is a specialist in the powder coating of metal, zinc plated metal and aluminum in all colors. For 25 years Van Gulik Coatings offers the best powder coating system.